V for Vacuum
The versatile GEA CutMaster V Gen 3, cutting machine features a vacuum-sealed bowl which helps eliminate air from food emulsions during food processing. This feature contributes to improved yield, more dense, visually appealing emulsions and longer product shelf life.
This compact workhorse features a TopCut VSH (versatile, safe, hygienic) knife head, which cuts, mixes and emulsifies products under vacuum. Processing under vacuum helps stimulate protein extraction, reduce jelly deposits, boost yield and increase shelf life. Eliminating air from the process can also promote better water binding capabilities and result in a more dense emulsion with improved color and flavor. The volume of the mass increases under vacuum, as a consequence even the smallest particles would get chopped to achieve a high degree of consistency and particle fineness.
The GEA CutMaster V is perfect for a wide range of product applications, including course, to very fine sausage, fish, poultry, pork, beef, vegan, vegetarian and meat-replacement products, processed cheese, sauces and a variety of basic products used in the food processing industry.
Technology know-how you can count on
Vacuum for optimum product quality and consistency
Efficient emulsification
Ergonomic hygienic design
Optimum operation of even the best bowl cutter is only possible, if the software systems are of equal quality. Digitalization helps you to raise the bar and constantly improve. GEA’s intuitive control system CutControl Pro Touch allows you to automate the operational cutting processes by recording for every single product. With the External Recipe Editor you can create and edit recipes on the machine and on an external PC as well. And to further analyze and improve production GEA offers the on-premise process data monitoring system GEA Process Manager.
Alternatively, the cloud-based InsightPartner continuously monitors machine condition and performance, delivering valuable insights based on real data. This comprehensive overview of the operation of the equipment allows maintenance managers to easily track key performance indicators that are critical to the business success as well as optimize uptime and planned maintenance.
The unique TopCut VSH (Versatile – Safe - Hygienic) knife system is designed to virtually eliminate vibration, and enable cutting speeds of up to 162 m/s. The new knife head also augments product flow to reduce batch times.
Versatile: A single set of knife discs and components is used for all possible knife head configurations. This means that you don’t need to change the number of knife discs when switching from one to two tracks, or vice versa. And with the option of different knife types for various cutting applications, the TopCut VSH Knife system is a true multi-tasker.
Safe: Fewer knife discs can also mean better operational safety, as there's less weight on the shaft, which reduces the rotational mass. The knife discs are clearly marked to avoid incorrect installation, which is a further aid to safety, and the knives are all interchangeable. Furthermore, the magnetic features of the knife discs ensure a safe handling for the operators.
Hygienic: The knife holder is integrated into the knife disc of the GEA TopCut VSH, which makes thorough cleaning easier, and further reduces the possibility of incorrect assembly.
The combination of a geometrical bowl design and large inlet area makes it possible to achieve a filling level of up to 95%, so you can maximize production during each batch. The large inlet area also means faster product infeed into the cutting area, and accommodates bigger product pieces. The 360° cutting area also helps to achieve optimum emulsification results. By using the so called 'baffle plate', the cutting area can be set up from wide to small to influence the throughput and determine the degree of fineness.
An optional extra, GEA’s new PerformancePlus predictive and preventative maintenance system uses advanced online condition monitoring to measure machine performance. With this information, food processors can plan maintenance schedules, reduce costs, improve machine uptime and maximize productivity.
Execution | High performance | PLUS | |
CutMaster V 200 | Bowl volume | 200 l | 200 l |
Max. cutting speed | 144 m/s | 162 m/s | |
Max. no of revolutions | 4900 rpm | 5520 rpm | |
Reverse mixing rpm | 60 -500 | 60 -500 | |
Motor (standard AC) | 103 kW | 138 kW | |
CutMaster V 325 | Bowl volume | 325 l | 325 l |
Max. cutting speed | 144 m/s | 162 m/s | |
Max. no of revolutions | 4100 rpm | 4620 rpm | |
Reverse mixing rpm | 60 -500 | 60 -500 | |
Motor (standard AC) | 138 kW | 172 kW | |
CutMaster V 500 | Bowl volume | 500 l | 500 l |
Max. cutting speed | 144 m/s | 162 m/s | |
Max. no of revolutions | 3600 rpm | 4060 rpm | |
Reverse mixing rpm | 60 -500 | 60 -500 | |
Motor (standard AC) | 172 kW | 208 kW | |
CutMaster V 750 | Bowl volume | 750 l | 750 l |
Max. cutting speed | 132 m/s | 144 m/s | |
Max. no of revolutions | 2860 rpm | 3120 rpm | |
Reverse mixing rpm | 60 -500 | 60 -500 | |
Motor (standard AC) | 208 KW | 230 kW |
Using our buffering and belt transport equipment to distribute the emulsion or premix means the product can be transported to the next stage in the process by simply pressing a button. Our transport systems also eliminate the need for manual handling and for storing trolleys in the preparation area, which saves on time and space, and helps to reduce delays.
GEA supplies complete preparation systems for processed meat, poultry, fish, meat alternative and other products. Because we understand your processes, we can configure fully automated production lines that will help you to achieve your key goals of processing consistently high-quality products, with full traceability, and reduced labor costs.
这款坚固的工业级绞肉机同样适用于对鲜肉和冷冻肉进行粗绞和细绞。GEA PowerGrind 在绞制和预破碎领域所展现的模块化、卫生设计和可靠的性能使它闻名遐迩。
GEA UniMix 双轴搅拌机非常适合用于延伸产品(如汉堡肉饼、肉丸、午餐肉和肉糜肠),以及维也纳香肠和法兰克福香肠肉糜的预搅拌。 高速的周边桨叶实现高效的搅拌,提供良好的蛋白质析出、均匀的调料、添加剂和液体分布,以及有效的盐活化。
GEA ProMix 是一款双轴搅拌机,设计用于众多产品例如汉堡肉饼、肉丸、午餐肉和肉糜肠,以及维也纳香肠和法兰克福香肠肉糜的预搅拌。ProMix 的主体和搅拌桨叶均采用不锈钢材质。高精度制造的搅拌桶和桨叶使得它们之间的间隙最小化,确保最佳的卸料效果并将产品混料降到最低。
By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.
GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
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