Rotating Cleaners

Free Rotating Cleaners Chemidisc & Turbodisc

The rotating spray cleaners Chemidisc and Turbodisc offer low cost and professional cleaning performance by instant uniform coverage of all internal surfaces. Therefore they are suitable for the chemical, pharmaceutical, and food industries where FDA compliance, and heightened standards of hygiene and performance are necessary.

The rotating spray cleaners Chemidisc and Turbodisc offer low cost and professional cleaning performance by instant uniform coverage of all internal surfaces. Therefore they are suitable for the chemical, pharmaceutical, and food industries where FDA compliance, and heightened standards of hygiene and performance are necessary.

Advantages - Chemidisc

  • Economic flow rates
  • Ball bearing free-increased service life
  • Maintenance free
  • Hydrodynamic bearing
  • FDA conform
  • SIP through the nozzle possible
  • Preferred mounting position: any
  • Chemical resistant – ideal for corrosive environments
  • Lightweight construction – safer in glass lined vessels
  • Effective wash – due to high rotation speed

Operation - Chemidisc

Chemidisc has a unique ball bearing free design, meaning no shedding of metal bearing debris and no failure to rotate. Chemidisc has only one moving part, the rotating disc which rides friction free on a hydraulic bearing which instantly converts the wash fluid into a sphere of fast moving droplets, distributing the fluid in a complete and uniform manner. Total surface cover is achieved as fast moving, high power droplets simultaneously reach the entire surface of the tank, inlet pipe and overhead nozzles where contamination frequently occurs.

Applications - Chemidisc

The Chemidisc range is available in a wide variety of sizes and is designed for use in harsh chemical environments, as a Hastelloy alternative and in glass lined vessels. These spray cleaners are constructed in carbon filled PTFE dissipate static electricity in potentially explosive atmospheres. Pure PTFE compliant Chemidiscs are used in many pharmaceutical and other applications where the cleaning solution is corrosive to stainless steel. PEEK is available for specialist applications. The Chemidisc cost effectiveness and reliability is specified by end users, OEMs and contract design companies. 

Technical data - Chemidisc

Chemidisc 25Chemidisc 75Chemidisc 100Chemidisc 150
Recommended pressure2 – 4 bar (29 - 58 psi)
Cleaning diametermax. 1.5 m
(4.9 ft)
max. 3.0  m
(9.8 ft)
max. 4.6 m
(15.1 ft)
max. 5.0 m
(16.4 ft)
Flow rate 2.4 - 3.6 m³/h 
40 - 60 l/min 
10.57 - 15.85 USgpm
3.5 - 5.0 m³/h 
59 - 83 l/min 
15.6 - 21.9 USgpm
5.7 - 8 m³/h 
95 - 134 l/min 
25.1 - 35.6 USgpm
9.8 - 13.2 m³/h 
163 - 220 l/min 
43.1 - 58.1 USgpm
Spray pattern360°, optional 180°
Operating temperaturemax. 95 °C (203 °F)
Ambient temperatureSIP max. 140 °C (284 °F), 30 min
Insertion openingmin. Ø 31 mm (1.22 inch)min. Ø 41 mm (1.61 inch)min. Ø 55 mm (2.17 inch)min. Ø 75 mm (2.95 inch)
MaterialsC-PTFE or PTFE
Pipe Connection¼” BSP male¾” BSP female1” BSP female1½" BSP female
Weightapprox. 0.03 kg (0.07 lbs)approx. 0.08 kg (0.18 lbs)approx. 0.13 kg (0.29lbs)approx. 0.29 kg (0.64 lbs)

Advantages - Turbodisc

  • Economic flow rates
  • Hygienic design
  • Easy-to-maintain
  • Hydrodynamic bearing
  • Insensitive to blockage
  • FDA conform
  • SIP through the nozzle possible 
  • Preferred mounting position: any
  • Available for tank safety system VARITOP®

Operation- Turbodisc

Wash fluid entering the Turbodisc is directed onto the precision shaped disc. Hydrodynamic bearings allow the disc to rotate friction free at high speed and any installation angle. 

Applications - Turbodisc

The Turbodisc is perfectly suitable for cleaning small and medium size process vessels, reactors, driers, granulators, storage tanks, tablet coating machines and IBCs in food, beverage, biotech, pharmaceutical and other hygiene conscious industries.

Technical data - Turbodisc

Turbodisc 25Turbodisc 75Turbodisc 100Turbodisc 150
Recommended pressure2 – 4 bar (29 - 58 psi)
Cleaning diametermax. 1.5 m
(4.9 ft)
max. 2.4 m
(7.9 ft)
max. 4.5 m
(14.8 ft)
max. 5 m
(16.4 ft)
Flow rate2.4 - 3.6 m³/h
40 - 60 l/min 10.57 - 15.85 USgpm)
4.5 - 6.3 m³/h
75 - 105 l/min 19.8 - 27.7 USgpm
7.2 - 9.5 m³/h
120 - 158.3 l/min 31.7 - 41.8 USgpm
10.8 - 14.7 m³/h 180 - 245 l/min 47.6 - 64.72 USgpm)
Spray pattern360° C
Operating temperaturemax. 95 °C (203 °F)
Ambient temperatureSIP max. 140 °C (284 °F), 30 min
Insertion openingmin. Ø 31 mm (1.22 inch)min. Ø 41 mm (1.61 inch)min. Ø 55 mm (2.17 inch)min. Ø 75 mm (2.95 inch)
MaterialsC-PTFE or PTFE - stainless steel 316L (1.4404)
Pipe Connection¼” BSP or NPT male¾” BSP or NPT female1” BSP or NPT female1½" BSP or NPT female
Weightapprox. 0.05 kg (0.11 lbs)approx. 0.24 kg (0.53 lbs)approx. 0.45 kg (0.99 lbs)approx. 0.95 kg (2.09 lbs)

Downloads

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Cleaning Technology | GEA Chemidisc 150

Cleaning Technology | GEA Turbodisc 75

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