All-in-one solution for bowl cutting, mixing and emulsifying
You tell us that speed and quality are key features for equipment investment, so we’ve designed the GEA CutMaster bowl chopper to help you achieve both, and give you reliable, consistent products, and a high yield for downstream processing. Featuring a GEA TopCut VSH (Versatile – Safe - Hygienic) knife head, the machine can work at exceptionally fast cutting speeds of up to 162 m/s. Demonstrating highly efficient particle reduction, the GEA CutMaster equipment can give you emulsions that have right binding consistency and firmness, as well ass uniform color and taste.
Wide variety of possibilities and applications
GEA QuickLock Cutmaster
The GEA CutMaster is perfect for a wide range of product applications, including course to very fine sausage, fish, poultry, pork, beef, vegan, vegetarian and meat-replacement products, processed cheese, sauces and a variety of basic products used in the food processing industry.
Technology know-how you can count on
- An all-in-one, flexible machine for cutting, mixing and emulsifying, with optional cooling and dosing functions
- On-board monitoring and control system to ensure batch consistency
- Hygienic design, compact footprint and high-quality components for long lifespan
- More than 70 years of industry excellence in bowl chopper technology
Efficient particle size reduction
- Efficient processing with TopCut VSH knife head, featuring cutting speeds of up to 162 m/s
- Great flexibility in product type applications, from coarse chopping to the finest emulsion
- Variable cutting area with up to 95% filling level for increased productivity
- Wide range of knife shapes and knife head configurations to support processing flexibility
Product consistency
- Uniform and homogeneous mixing for ingredients to create optimal binding and texture properties
- Great binding consistency for the right formability during further processing
- Variable cutting speed and cutting area to reach required degree of fineness
Ergonomic hygienic design
- 3-A certificate to comply with high sanitary standards requirements
- Intuitive integrated control cabinet (DC) and hydraulic system for easy operation
- Sealed product area with sloped surfaces for hygienic operation and easy cleaning
- Raised bowl edge for a perfect sealing between bowl and knife cover
Automation solutions to perform to the absolute best
Optimum operation of even the best bowl cutter is only possible, if the software systems are of equal quality. Digitalization helps you to raise the bar and constantly improve. GEA’s intuitive control system CutControl Pro Touch allows you to automate the operational cutting processes by recording for every single product. With the External Recipe Editor you can create and edit recipes on the machine and on an external PC as well. And to further analyze and improve production GEA offers the on-premise process data monitoring system GEA Process Manager.
Alternatively, the cloud-based InsightPartner continuously monitors machine condition and performance, delivering valuable insights based on real data. This comprehensive overview of the operation of the equipment allows maintenance managers to easily track key performance indicators that are critical to the business success as well as optimize uptime and planned maintenance.
GEA CutMaster
OverviewThe GEA CutMaster cuts, mixes and emulsifies all different kind of sausage products from coarse to very fine. It is also suitable for wide range of poultry, fish confectionary or vegetarian products, processed cheese and many basic products in the food processing industry.Technical details for GEA CutMaster
| Execution | High performance | PLUS | |
| CutMaster 200 | Bowl volume | 200 l | 200 l |
| Max. cutting speed | 144 m/s | 162 m/s | |
| Max. no of revolutions | 4900 rpm | 5520 rpm | |
| Reverse mixing rpm | 60 -500 | 60 -500 | |
| Motor (standard AC) | 103 kW | 138 kW | |
| CutMaster 325 | Bowl volume | 325 l | 325 l |
| Max. cutting speed | 144 m/s | 162 m/s | |
| Max. no of revolutions | 4100 rpm | 4620 rpm | |
| Reverse mixing rpm | 60 -500 | 60 -500 | |
| Motor (standard AC) | 138 kW | 172 kW | |
| CutMaster 500 | Bowl volume | 500 l | 500 l |
| Max. cutting speed | 144 m/s | 162 m/s | |
| Max. no of revolutions | 3600 rpm | 4060 rpm | |
| Reverse mixing rpm | 60 -500 | 60 -500 | |
| Motor (standard AC) | 172 kW | 208 kW | |
| CutMaster 750 | Bowl volume | 750 l | 750 l |
| Max. cutting speed | 132 m/s | 144 m/s | |
| Max. no of revolutions | 2860 rpm | 3120 rpm | |
| Reverse mixing rpm | 60 -500 | 60 -500 | |
| Motor (standard AC) | 208 KW | 230 kW |
GEA CutMaster Duo
OverviewEquipped with two independently driven knife heads the CutMaster DUO demonstrates its strength in the super fast production of high quality dry fermented sausage products like Salami.GEA loading & handling equipment
Using our buffering and belt transport equipment to distribute the emulsion or premix means the product can be transported to the next stage in the process by simply pressing a button. Our transport systems also eliminate the need for manual handling and for storing trolleys in the preparation area, which saves on time and space, and helps to reduce delays.
Different knife shapes available depending on the application
Performance
The GEA TopCut knife is quick to install (up to 80% faster) and very hygienic since residues neither stick nor build up. The light weight enables safer handling during assembly and disassembly. A range of universal and special knives is available.
• High productivity
• Excellent product quality
• Perfect cutting appearance
Flexibility
The GEA TopCut knife is quick to install (up to 80% faster) and very hygienic since residues neither stick nor build up. The light weight enables safer handling during assembly and disassembly. A range of universal and special knives is available.
• Variable cutting area
• Variable cutting speed
• TopCut knife head enables different set ups
• Different knife shapes available depending on the application
Downloads
関連製品
GEA PowerGrind
この堅牢な業務用食品粉砕装置は、魚やフローズン肉の粗挽きおよび細挽きにも同様に適しています。GEA PowerGrindはそのモジュール性、衛生的な設計、信頼できる性能により、広く知られています。
GEA ProMix
The way the ingredients are mixed defines the success of the final food product. Get it wrong, and productivity and quality will suffer. Fortunately, GEA ProMix twin-shaft mixer, is here to help. It combines robust design with precision and flexibility, to help you get the mix right. Every time again and again.
GEA UniMix twin-shaft mixer
This twin-shaft mixer is ideal for pre-mixing of emulsions and mixing for hamburger patties, meat balls, luncheon meat and ground sausages. The effective mixing action and high peripheral wing speed result in uniform distribution of spices, additives, liquids and effective protein extraction.
サービス製品
GEA InsightPartner for food processing and packaging equipment
By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.
GEA RemotePartner for food processing and packaging equipment
GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
GEA First Aid Kits
食品包装業界では性能が最も重要です。生産性を最大化するには、高速スライス・包装システムが完璧に機能している必要があります。いかなるも予定外の休止期間（ダウンタイム）も許容できないため、お客様の機器を健全な状態に保つことが不可欠です。
GEA RemotePartner for food processing and packaging equipment
GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
GEA InsightPartner for food processing and packaging equipment
By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.
関連のある動画
100% vegetable burger with GEA ProMix and GEA CutMaster
GEA CutMaster - Preparation of Kabanos mix
GEA CutMaster bowl cutter | A true multi-tasker for cutting & emulsifying
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In a dairy herd, every cow has her own story – and modern herd management tools help tell it. By tracking health, habits and needs, these smart systems let farmers care better, work smarter and keep milk flowing. It's the secret behind happy herds and successful, more sustainable dairy farming.
GEA CutMaster provides an exceptionally fast cutting speed
Compilation Sausages
The GEA CutMaster provides an exceptionally fast (more then 160 m/s) cutting speed that shortens processing times for particle reduction, mixing and emulsifying for fine and coarse sausage products. These machines are easy to use, have an automated control system, and are easy to clean and maintain.
Wide variety of possibilities and applications
Compilation other CutMaster applications
It is also suitable for wide range of poultry, fish, confectionery or vegetarian products, processed cheese and many basic products in the food processing industry.
GEA QuickLock Cutmaster
GEA CutMaster
OverviewThe GEA CutMaster cuts, mixes and emulsifies all different kind of sausage products from coarse to very fine. It is also suitable for wide range of poultry, fish confectionary or vegetarian products, processed cheese and many basic products in the food processing industry.GEA CutMaster
Frankfurter sausages
Performance
The GEA TopCut knife is quick to install (up to 80% faster) and very hygienic since residues neither stick nor build up. The light weight enables safer handling during assembly and disassembly. A range of universal and special knives is available.
- High productivity
- Excellent product quality by providing extremely heat stable products with highest degree of finesse
- Perfect cutting appearance
- Stable emulsions with lowest cooking looses
- Clear, clean cut surfaces of fermented products
Output quality
The GEA CutMaster provides an exceptionally fast (more then 160 m/s) cutting speed that shortens processing times for particle reduction, mixing and emulsifying for fine and coarse sausage products.
- Highest degree of fineness for prefect cutting appearance
- Extremely heat stable products with lowest cooking losses
- Clear, clean cut of fermented products like Salami providing short ripening times
Flexibility
Extremely flexible thanks to the variable cutting area, TopCut knife head which enables different set ups.
- Variable cutting area
- Variable cutting speed more then160 m/s and bowl speed
- TopCut knife head enables different set ups
- TopCut knife head equipped with 2- 10 knives
- Different knife shapes available depending on the application
Increase the standard of hygiene during operations
Fine pate
Reliability
Features like the patented knife shaft seal, automatic bearing lubrication and patented bowl-to-frame seal keep maintenance requirements low. Knife changeover is fast, and cleaning time is minimized because fewer parts need to be removed.
- Heavy duty solid machine housing
- Automatic lubrication system
- Patented multistage knife shaft sealing system
Return on investment
A high cutting speed and optimized cutting geometry enable very fine emulsions to be processed extremely quickly. Bowl filling of up to 95% further increases the productivity. The bowl drive has a variable speed drive. The unique step unloader disc is fast and effective for unloading liquid products as well as high viscosity emulsions.
- 10 % shorter processing time
- 10 % higher filling level
- 40 % less unloading time
- 80 % shorter knives assembly time
- Minimized production costs
Hygiene
Increase the standard of hygiene during operations as well as speed up cleaning. And the uniquely engineered seal between the rotating bowl and static frame ensures that absolutely no emulsion leaks into the enclosure for greater hygiene.
- 3 A certificate obtained for the CutMaster range
- Integrated control cabinet (DC), hydraulic and vacuum system
- Sloped surfaces
- Closed machine housing
- Raised bowl edge
GEA CutMaster Duo
OverviewEquipped with two independently driven knife heads the CutMaster DUO demonstrates its strength in the super fast production of high quality dry fermented sausage products like Salami.Extremely short processing times
Salami
Working principle
Extremely short processing times with latest knife balance, anti-vibration, safety and locking enhancements. Two TopCut cutting systems (independent variable speed control). Fully automatic process control with top hygienic design.
• Extremely short processing times
• Latest knife balance, anti-vibration, safety and locking enhancements
• Two TopCut cutting systems (independent variable speed control)
• Fully automatic process control
• Top hygienic design
Different knife shapes available depending on the application
Performance
The GEA TopCut knife is quick to install (up to 80% faster) and very hygienic since residues neither stick nor build up. The light weight enables safer handling during assembly and disassembly. A range of universal and special knives is available.
• High productivity
• Excellent product quality
• Perfect cutting appearance
Flexibility
The GEA TopCut knife is quick to install (up to 80% faster) and very hygienic since residues neither stick nor build up. The light weight enables safer handling during assembly and disassembly. A range of universal and special knives is available.
• Variable cutting area
• Variable cutting speed
• TopCut knife head enables different set ups
• Different knife shapes available depending on the application
Salami Italian style
GEA CutMaster V
OverviewGEA CutMaster that can execute processes under vacuum. This stimulates protein extraction, reduces jelly deposits, and produces denser, firmer and more attractive emulsions. Available with 200, 325, 500 and 750 liter bowl volumes. It is suitable for wide range of sausages (coarse to very fine), poultry, fish, confectionery or vegetarian products, processed cheese and many basic products in the food processing industry. Optionally products can be cooked or cooled.Stable emulsions with lowest cooking looses
Lyoner sausage
Performance
The GEA TopCut knife is quick to install (up to 80% faster) and very hygienic since residues neither stick nor build up.
• High productivity
• Excellent product quality by providing extremely heat stable products
• Perfect cutting appearance
• Stable emulsions with lowest cooking looses
Flexibility
The light weight enables safer handling during assembly and disassembly. A range of universal and special knives is available.
• Variable cutting area
• Variable cutting speed up to 162 m/s and bowl speed
• TopCut knife head enables different set ups, 2 - 10 knives
• Different knife shapes available depending on the application
• Could provides cutting, mixing, emulsifying, cooking and cooling
3 A certificate obtained for the whole product range
Frankfurter sausages
Hygiene
Increase the standard of hygiene during operations as well as speed up cleaning. And the uniquely engineered seal between the rotating bowl and static frame ensures that absolutely no emulsion leaks into the enclosure for greater hygiene.
• 3 A certificate obtained for the whole product range
• Integrated control cabinet (DC), hydraulic and vacuum system
• Closed machine housing with sloped surfaces
• Raised bowl edge
• Patented sealing system between bowl and vacuum tank
