Overview

GEA CutMaster

A true multi-tasker, the versatile, user-friendly GEA CutMaster Gen3 bowl cutter cuts, mixes and emulsifies a wide range of food products. Now you can quickly switch between ingredients and product types, from coarse chopping to very fine emulsions.

All-in-one solution for bowl cutting, mixing and emulsifying

You tell us that speed and quality are key features for equipment investment, so we’ve designed the GEA CutMaster bowl chopper to help you achieve both, and give you reliable, consistent products, and a high yield for downstream processing. Featuring a GEA TopCut VSH (Versatile – Safe - Hygienic) knife head, the machine can work at exceptionally fast cutting speeds of up to 162 m/s. Demonstrating highly efficient particle reduction, the GEA CutMaster equipment can give you emulsions that have right binding consistency and firmness, as well ass uniform color and taste.

Wide variety of possibilities and applications

GEA QuickLock Cutmaster

Main applications GEA CutMaster Gen 3 | Bowl cutter & emulsifier for the food industry

The GEA CutMaster is perfect for a wide range of product applications, including course to very fine sausage, fish, poultry, pork, beef, vegan, vegetarian and meat-replacement products, processed cheese, sauces and a variety of basic products used in the food processing industry.  

Technology know-how you can count on

  • An all-in-one, flexible machine for cutting, mixing and emulsifying, with optional cooling and dosing functions
  • On-board monitoring and control system to ensure batch consistency
  • Hygienic design, compact footprint and high-quality components for long lifespan
  • More than 70 years of industry excellence in bowl chopper technology

Efficient particle size reduction

  • Efficient processing with TopCut VSH knife head, featuring cutting speeds of up to 162 m/s
  • Great flexibility in product type applications, from coarse chopping to the finest emulsion
  • Variable cutting area with up to 95% filling level for increased productivity
  • Wide range of knife shapes and knife head configurations to support processing flexibility

Product consistency

  • Uniform and homogeneous mixing for ingredients to create optimal binding and texture properties
  • Great binding consistency for the right formability during further processing 
  • Variable cutting speed and cutting area to reach required degree of fineness 

Ergonomic hygienic design

  • 3-A certificate to comply with high sanitary standards requirements
  • Intuitive integrated control cabinet (DC) and hydraulic system for easy operation
  • Sealed product area with sloped surfaces for hygienic operation and easy cleaning
  • Raised bowl edge for a perfect sealing between bowl and knife cover

Automation solutions to perform to the absolute best

Optimum operation of even the best bowl cutter is only possible, if the software systems are of equal quality. Digitalization helps you to raise the bar and constantly improve. GEA’s intuitive control system CutControl Pro Touch allows you to automate the operational cutting processes by recording for every single product. With the External Recipe Editor you can create and edit recipes on the machine and on an external PC as well. And to further analyze and improve production GEA offers the on-premise process data monitoring system GEA Process Manager. 

Alternatively, the cloud-based InsightPartner continuously monitors machine condition and performance, delivering valuable insights based on real data. This comprehensive overview of the operation of the equipment allows maintenance managers to easily track key performance indicators that are critical to the business success as well as optimize uptime and planned maintenance.

GEA CutMaster

OverviewThe GEA CutMaster cuts, mixes and emulsifies all different kind of sausage products from coarse to very fine. It is also suitable for wide range of poultry, fish confectionary or vegetarian products, processed cheese and many basic products in the food processing industry.
Technical details for GEA CutMaster
Execution High performance PLUS
CutMaster 200 Bowl volume 200 l 200 l
Max. cutting speed 144 m/s 162 m/s
Max. no of revolutions 4900 rpm 5520 rpm
Reverse mixing rpm 60 -500 60 -500
Motor (standard AC) 103 kW 138 kW
CutMaster 325 Bowl volume 325 l 325 l
Max. cutting speed 144 m/s 162 m/s
Max. no of revolutions 4100 rpm  4620 rpm
Reverse mixing rpm 60 -500 60 -500
Motor (standard AC) 138 kW 172 kW
CutMaster 500 Bowl volume 500 l 500 l
Max. cutting speed 144 m/s 162 m/s
Max. no of revolutions 3600 rpm 4060 rpm
Reverse mixing rpm 60 -500 60 -500
Motor (standard AC) 172 kW 208 kW
CutMaster 750 Bowl volume 750 l 750 l
Max. cutting speed 132 m/s 144 m/s
Max. no of revolutions 2860 rpm 3120 rpm
Reverse mixing rpm 60 -500 60 -500
Motor (standard AC) 208 KW 230 kW

GEA CutMaster Duo

OverviewEquipped with two independently driven knife heads the CutMaster DUO demonstrates its strength in the super fast production of high quality dry fermented sausage products like Salami.
GEA loading & handling equipment

Using our buffering and belt transport equipment to distribute the emulsion or premix means the product can be transported to the next stage in the process by simply pressing a button. Our transport systems also eliminate the need for manual handling and for storing trolleys in the preparation area, which saves on time and space, and helps to reduce delays.

Different knife shapes available depending on the application

Performance

The GEA TopCut knife is quick to install (up to 80% faster) and very hygienic since residues neither stick nor build up. The light weight enables safer handling during assembly and disassembly. A range of universal and special knives is available.

• High productivity 
• Excellent product quality 
• Perfect cutting appearance 

Flexibility

The GEA TopCut knife is quick to install (up to 80% faster) and very hygienic since residues neither stick nor build up. The light weight enables safer handling during assembly and disassembly. A range of universal and special knives is available.

• Variable cutting area  
• Variable cutting speed  
• TopCut knife head enables different set ups  
• Different knife shapes available depending on the application

Downloads

関連のある動画

100% vegetable burger with GEA ProMix and GEA CutMaster

GEA CutMaster - Preparation of Kabanos mix

GEA CutMaster Cooked Sausage Mix I Pate

GEAインサイト

Lemgo plant building

過去と未来が融合したレムゴの先駆的な地域暖房プロジェクト

Theo van der Zwaag from the Netherlands stands in front of a GEA automated feeding robot.

自動化は牛、人間、そして地球にも変化をもたらす

CIAL Chile Employees stand in front of a line of defrosters from GEA.

GEAの解凍ソリューションがチリのCIAL社で成功を収める

GEA CutMaster provides an exceptionally fast cutting speed

Compilation Sausages

Compilation Sausages

The GEA CutMaster provides an exceptionally fast (more then 160 m/s) cutting speed that shortens processing times for particle reduction, mixing and emulsifying for fine and coarse sausage products. These machines are easy to use, have an automated control system, and are easy to clean and maintain.

Wide variety of possibilities and applications

Compilation other CutMaster applications

Compilation other CutMaster applications

It is also suitable for wide range of poultry, fish, confectionery or vegetarian products, processed cheese and many basic products in the food processing industry.


GEA QuickLock Cutmaster

GEA CutMaster

OverviewThe GEA CutMaster cuts, mixes and emulsifies all different kind of sausage products from coarse to very fine. It is also suitable for wide range of poultry, fish confectionary or vegetarian products, processed cheese and many basic products in the food processing industry.
GEA CutMaster
Frankfurter sausages

Frankfurter sausages

Performance

The GEA TopCut knife is quick to install (up to 80% faster) and very hygienic since residues neither stick nor build up. The light weight enables safer handling during assembly and disassembly. A range of universal and special knives is available.

  • High productivity
  • Excellent product quality by providing extremely heat stable products with highest degree of finesse
  • Perfect cutting appearance
  • Stable emulsions with lowest cooking looses
  • Clear, clean cut surfaces of fermented products 

Output quality

The GEA CutMaster provides an exceptionally fast (more then 160 m/s) cutting speed that shortens processing times for particle reduction, mixing and emulsifying for fine and coarse sausage products.

  • Highest degree of fineness for prefect cutting appearance
  • Extremely heat stable products with lowest cooking losses
  • Clear, clean cut of fermented products like Salami providing short ripening times 

Flexibility

Extremely flexible thanks to the variable cutting area, TopCut knife head which enables different set ups.

  • Variable cutting area
  • Variable cutting speed more then160 m/s and bowl speed
  • TopCut knife head enables different set ups
  • TopCut knife head equipped with 2- 10 knives
  • Different knife shapes available depending on the application
Increase the standard of hygiene during operations
Fine pate

Fine pate

Reliability

Features like the patented knife shaft seal, automatic bearing lubrication and patented bowl-to-frame seal keep maintenance requirements low. Knife changeover is fast, and cleaning time is minimized because fewer parts need to be removed.

  • Heavy duty solid machine housing
  • Automatic lubrication system
  • Patented multistage knife shaft sealing system  

Return on investment

A high cutting speed and optimized cutting geometry enable very fine emulsions to be processed extremely quickly. Bowl filling of up to 95% further increases the productivity. The bowl drive has a variable speed drive. The unique step unloader disc is fast and effective for unloading liquid products as well as high viscosity emulsions.

  • 10 % shorter processing time
  • 10 % higher filling level
  • 40 % less unloading time
  • 80 % shorter knives assembly time
  • Minimized production costs  

Hygiene

Increase the standard of hygiene during operations as well as speed up cleaning. And the uniquely engineered seal between the rotating bowl and static frame ensures that absolutely no emulsion leaks into the enclosure for greater hygiene.

  • 3 A certificate obtained for the CutMaster range
  • Integrated control cabinet (DC), hydraulic and vacuum system
  • Sloped surfaces
  • Closed machine housing
  • Raised bowl edge

GEA CutMaster Duo

OverviewEquipped with two independently driven knife heads the CutMaster DUO demonstrates its strength in the super fast production of high quality dry fermented sausage products like Salami.
Extremely short processing times
Salami

Salami

Working principle

Extremely short processing times with latest knife balance, anti-vibration, safety and locking enhancements. Two TopCut cutting systems (independent variable speed control). Fully automatic process control with top hygienic design.

• Extremely short processing times
• Latest knife balance, anti-vibration, safety and locking enhancements
• Two TopCut cutting systems (independent variable speed control)
• Fully automatic process control
• Top hygienic design  

Different knife shapes available depending on the application

Performance

The GEA TopCut knife is quick to install (up to 80% faster) and very hygienic since residues neither stick nor build up. The light weight enables safer handling during assembly and disassembly. A range of universal and special knives is available.

• High productivity 
• Excellent product quality 
• Perfect cutting appearance 

Flexibility

The GEA TopCut knife is quick to install (up to 80% faster) and very hygienic since residues neither stick nor build up. The light weight enables safer handling during assembly and disassembly. A range of universal and special knives is available.

• Variable cutting area  
• Variable cutting speed  
• TopCut knife head enables different set ups  
• Different knife shapes available depending on the application

Salami Italian style

Salami Italian style

GEA CutMaster V

OverviewGEA CutMaster that can execute processes under vacuum. This stimulates protein extraction, reduces jelly deposits, and produces denser, firmer and more attractive emulsions. Available with 200, 325, 500 and 750 liter bowl volumes. It is suitable for wide range of sausages (coarse to very fine), poultry, fish, confectionery or vegetarian products, processed cheese and many basic products in the food processing industry. Optionally products can be cooked or cooled.
Stable emulsions with lowest cooking looses
Lyoner sausage

Lyoner sausage

Performance

The GEA TopCut knife is quick to install (up to 80% faster) and very hygienic since residues neither stick nor build up.

• High productivity
• Excellent product quality by providing extremely heat stable products
• Perfect cutting appearance
• Stable emulsions with lowest cooking looses 

Flexibility

The light weight enables safer handling during assembly and disassembly. A range of universal and special knives is available.

• Variable cutting area
• Variable cutting speed up to 162 m/s and bowl speed
• TopCut knife head enables different set ups, 2 - 10 knives
• Different knife shapes available depending on the application
• Could provides cutting, mixing, emulsifying, cooking and cooling

3 A certificate obtained for the whole product range
Frankfurter sausages

Frankfurter sausages

Hygiene

Increase the standard of hygiene during operations as well as speed up cleaning. And the uniquely engineered seal between the rotating bowl and static frame ensures that absolutely no emulsion leaks into the enclosure for greater hygiene.

• 3 A certificate obtained for the whole product range 
• Integrated control cabinet (DC), hydraulic and vacuum system 
• Closed machine housing with sloped surfaces 
• Raised bowl edge 
• Patented sealing system between bowl and vacuum tank

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