No matter where you’re born, the first thing you taste as a baby is milk. But, in an ever-changing world, providing the best for your child is not always easy. More and more people are adopting flexitarian eating habits, vegetarianism or vegan diets as a response to concerns about the ecological footprint of some foods and beverages, animal welfare and overall health and wellbeing.
With cutting-edge technologies, process modules and lines, integrated solutions, decades of experience and a dedicated global team, GEA is working with its customers to design, install and support manufacturing plant for this growing market.
Acknowledging the variation in flavor and product type in different regions, GEA is well-positioned to satisfy customers all over the world. Our global plant-based beverage team is dedicated to supporting clients, wherever they are and whatever their application, to ensure that our expertise, innovation and development skills are available to all. At GEA, sustainable solutions are of utmost importance: by integrating our process solutions with our in-house cooling and heating solutions in the early phase, your plant will be designed with optimized energy efficiency, minimized operating costs and reduced carbon footprint.
Whether you’re a beverage manufacturer who wants to discover a new market, a dairy producer who wants to expand your product range or already have a strong brand in the market and want to stay ahead of the competition, contact us today and together, we can design the solution that’s tailored to your every need.
Non-alcoholic beverages
Plant-based beverages
The handling and processing of a variety of materials such as beans, nuts, grains and flour as well as additives later in the process is a key challenge. With GEA’s technologies and design capability, a refined process can be developed to achieve the necessary flexibility and high performance, while maintaining raw material quality.
Using experience, expertise, research and partnering, the overall extraction design is developed to suit the product or range of products to be manufactured. Designing the extraction line requires significant know-how around hydrolysis, enzymation and separation. In GEA, we have the combination of know-how, experience and technologies. With testing capabilities which enables the performing of trials from the grain or bean, to the final aseptic product, the process can be designed to fit exactly the customer’s desired recipe, flavour and quality.
Using the base product from the extraction process, the final plant-based drink can be formed if required by the recipe with additives or other components blended with it.
With solids content in a base or intermediate product there is potential to increase this further with freeze concentration, membrane technology, evaporation and spray drying.
Featuring H2O2- or PAA-based sterilization process for HDPE/PET containers, the blowing, filling & capping systems from GEA benefit of a fully aseptic, constantly monitored process implementation to ensure the safety of premium sensitive products.
Effective CIP solutions remove any leftover product from the plant, tank surfaces, heat exchangers, pumps, pipes, etc. Systems with SIP (Sterilize-in-Place) functionality for high microbiologic control can be integrated.
Advanced process control tools enable consistent, and robust process conditions with the highest efficiency levels and minimum energy consumption.
To ensure safe and sustainable production processes in the treatment of liquid products, GEA flow components offer a comprehensive range of valves for all hygienic classes, as well as hygienic pumps and cleaning technology. Their modular design allows to create future-proof process solutions for the most challenging production tasks.
GEA experts can integrate sustainable cooling & heating solutions with the whole beverage process in the best possible way, resulting in lower energy consumption, minimized operating costs, and reduced carbon footprint.
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Aseptic valves face exceptionally high demands within UltraClean and Aseptic processes. You can be assured that they all provide highest quality in terms of hygienic design and sustainability.
Equipped with a high-precision path measuring system, the T.VIS® A-15 offers automatic open/close position recognition on any valve, which can be equipped with a T.VIS® control top.
The control top GEA T.VIS® M-20 offers the entire range of modern control functions required in the majority of application points, plus additional advantages in terms of automated valve commissioning and efficient equipment management.
The decanter’s hour has come as soon as the solids content in the suspension to be processed is particularly high. These machines provide the benefits of high clarifying efficiency and maximum dewatering as well as the separation of liquids with the simultaneous removal of solids. The main requirements in this respect include a high bowl speed, a...
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The world's population is growing and with it demand for milk. Dairy is an essential component of many global diets. However, its production can be resource-intensive and impact the environment. GEA’s Christian Müller, Senior Director Sustainability Farm Technologies, sheds light on how technological innovations powered by GEA make milk production more efficient and profitable.
Every safe beverage and bite of food is a victory against invisible microbial threats – a battle shaped by a century of hygienic process design. With more than 100 years of engineering and hygienic design know-how, GEA sets the industry standard for processing equipment that protects food and saves lives.
Engineering innovation often takes the form of incremental gains. Once in a while, it takes a leap. Case in point: The washing machine. Launched in September 2022, two new GEA software solutions are upending convention and delivering similarly dramatic efficiency gains in the resource-intensive process of membrane filtration.