Overview
The GEA OptiDipper is a state of the art batter machine. Easy and safe to operate. No loose parts, easy cleaning and minimal maintenance.
Up to 50% shorter cleaning time and less waste water. Extreme short change over times while machine remains in line. Maximum product quality
control even with small products. Thin and thick batters (with recirculation pump). Single belt
design.
Working principle
A conveyor belt submerged the product by an adjustable top conveyor to ensure they are completely dipped in tempura or batter. The design of the top and main conveyor is such that no product transfers take place inside the machine. This ensures maximum flexibility
for products and reduces the damage of products to the bear minimum. Frequency converter can adjust the conveyor belt speed. Adjustable bottom layer former for optimum bottom coverage for difficult -hollow- products. A special designed hygienic blower blows off excess tempura or batter on upper product side, where as excess tempura or batter on the bottom is taken off by a scraper or an additional bottom blower pipe. Blower volume is frequency controlled and can be adjusted to suit the application.
• Submerges the product by an adjustable top conveyor
• No product transfers take place inside the machine
• Frequency converter can adjust the conveyor belt speed
• Adjustable under layer
• Hygienic blower blows off excess tempura
Performance
A-grade products and extended production runs. Up to 100% improved lifetime of your tempura. Guaranteed total product coverage. Reduced product waste. At least 50% savings on cleaning and labour. Extreme short change over times by easy selfemptying drain underneath the machine. Full and easy access to all of the machine interior surfaces by means of gas spring loaded belt construction.
• A-grade products and extended production runs
• Up to 100% improved lifetime of your tempura
• Reduced product waste
• At least 50% savings on cleaning and labor
• Self-emptying drain underneath the machine
Output quality
Guaranteed equal batter pick-up. Improving the turn over time of the tempura and increasing production uptime to the maximum.
• Guaranteed equal batter pick-up
• Improving the turn over time of the tempura
• Increasing production uptime to the maximum
Hygiene
Developed to the latest hygiene standards. Blower can be opened easily without additional tools for inspection and cleaning. No hoses between pump and curtain but by means of quick release pipes for maximum access and inspection (no loose parts). Designed according to hygienic standard ISO 14159. Machine provided with food grade lubricants in food area.
• Developed to the latest hygiene standards
• Blower can be opened easily
• Food grade lubricants in food area
Safety
• Easy and safe to operate
Controls
Process control is achieved by means of touch buttons.
Efficient, accurate batter applicator for high-capacity production
GEA TempuMixer II, with gentle vortex mixing, is a fully automatic and recipe-controlled tempura batter mixer. It sets the industry standard in product quality, crispiness and consistency. The TempuMixer II reduces product waste and consumption of tempura mix ingredients. It is the most efficient way to produce crispy textured tempura coated prod...
The GEA TempuDipper is a cost efficient tempura applicator, with a proven and simple design. Handles a wide range of product types and sizes. Allows direct transfer of product into the fryer. Ensures even coverage and efficient tempura usage..
The GEA WetCoater is simple to operate. With a few quick and easy manual adjustments, the machine can be set up to apply a smooth and efficient batter coverage to a huge range of products in a wide variety of shapes and styles.
GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.