Secadoras em spray

Ninguém sabe mais sobre secagem em spray do que a GEA. Nossa experiência foi obtida em quase um século, no qual projetamos e fornecemos mais de 10.000 plantas de secagem da GEA em todo o mundo, e fizemos ainda mais testes para os clientes.

Um "spray dryer" da GEA é individualmente projetado para atender aos seus requisitos específicos. Nosso amplo conhecimento dentro da área de secagem, nossa experiência e nossa tecnologia está toda ao seu dispor. Juntos, podemos colocar as suas idéias em prática, obtendo pós de alta qualidade projetados para atender aos seus requisitos específicos em relação às propriedades, bem como às características precisas.

Nós fornecemos! Com centenas de projetos em andamento todos os anos, oferecemos experiência inigualável no gerenciamento do seu projeto, do começo ao fim. E fornecemos o projeto no prazo, atendendo a todos os KPIs. Várias indústrias têm requisitos diferentes; e, portanto, cada planta industrial deve estar em conformidade com os padrões, práticas e códigos de conduta específicos da indústria. Leia mais sobre as nossas soluções especializadas para:

  • Chemical products
  • Food & Dairy products
  • Pharmaceutical products
  • Plants for R&D and product development

Otimização do processo com GEA OptiPartner

GEA OptiPartner

GEA OptiPartner combines GEA’s process know-how with operational expertise to optimize the productivity of spray drying plants for powder production.
Faça das proteínas vegetais seu negócio

Plant-based proteins

Make plant proteins your business

GEA NIRO MSD spray dryer

Industrial spray dryers

Our fully customizable and highly reliable spray dryers deliver quality powders that enable you to meet your customers’ needs today and tomorrow.

Small scale spray drying

Pilot plant spray dryers

GEA's range of pilot & small scale spray dryers are designed specifically for R&D, product development and for production in small volumes.

Spray drying test facilities

Spray drying test center

An unparalleled range of equipment, expertise and support for designing and testing drying processes for foods, beverages, chemicals and pharmaceuticals.

Solutions for spray dried dairy powders, food ingredients, pharmaceuticals, instant coffee and chemicals.

Regulatory requirements differ between industries, so every GEA NIRO® industrial spray drying plant must adhere to industry-specific standards, practices, and codes of conduct. We provide specialized spray drying solutions for the dairy and food ingredients industry, the pharmaceutical industry, instant coffee production, and the chemical industry.

 

Spray dryer upgrades and services

GEA offers a suite of expert services, including dairy spray dryer audits, training, and tailored system upgrades. We’ll work with you to select the best solutions for your spray drying plant and business. GEA service solutions can help you to increase plant availability and productivity, and improve sustainability,  while ensuring that your spray drying operations are safe, efficient, and resource responsible.

 
NIRO MSD spray drying chamber

Safety & 24/7 production

GEA spray drying plants feature a suite of integrated components and technologies designed to give you confidence in the safety of your processes, equipment, and people, while supporting your drive for 24/7 production.

Inspection of the spray drying process at Cremo. Photo: STEMUTZ PHOTO

Efficiency & quality in spray drying

Processing top quality spray dried powders shouldn’t mean having to compromise on efficiency. Our spray dryers are designed to minimize waste and product loss, boost yield and productivity, and deliver excellent results.

Image 3: The GEA AddCool pilot plant installed at the GEA test facilities in Denmark. Source: GEA / Phillippe Falkesgaard)

Sustainability in spray drying

Spray drying is an energy-intensive process, so here at GEA we work hard to develop technologies that can help to improve sustainability by reducing overall energy use, recycling waste heat and cutting carbon footprint.

Availability: safety & 24/7 production in spray drying

GEA’s spray dryer safety upgrades are designed to help ensure continuous and safe operations. Our explosion protection for spray dryers includes advanced systems such as SPRAYEYE® and COTECTOR®, which actively monitor and reduce fire risks. Through safety audits for spray drying plants, we assess potential hazards and review zoning to keep your facility compliant and operational around the clock.

Productivity: increasing efficiency & quality in spray drying

GEA expertise in spray dryer optimization and options for upgrading capacity can give your plant a real boost in productivity. GEA OptiPartner provides real-time monitoring to improve spray dryer efficiency, while our CEE cyclone and HotSwirl technologies can increase yield and enhance process control. For plants needing more output, we offer spray dryer rebuild and upgrade services and options that can increase capacity without the need for a complete system overhaul. The SANICIP® II bag filter and No Intervention Fines Return System (NIFRS) reduce product loss and can improve final powder quality. 

Sustainability: energy-efficiency upgrades for spray dryers

GEA offers spray dryer upgrades that improve energy efficiency and so support more sustainable spray drying. Our AddCool® heat pump technology captures waste heat to reduce overall energy draw, often cutting the need for fossil fuel-powered boilers. We also offer comprehensive energy audits for spray drying plants, helping to identify opportunities for minimizing resource use. Our OptiPartner automation platform monitors and adjusts the spray drying plant’s operating parameters to help optimize productivity and achieve the best energy and resource efficiency in support of more sustainable processing.

Gasper Calandrino, director of engineering, MMPA

Michigan Milk Producers

GEA OptiPartner improves spray dryer performance at MMPA.

Yili production site

Yili

Yili-GEA partnership supports innovation for safe, future-focused manufacturing

Luigi Vallifuoco, ICAI CEO

ICAI

A spray dryer partnership focused on safety and the environment

Valfoo cofounder Oliver Krayl (left) and Cremo Plant Manager Edgar Fasel.

Valfoo / Cremo

Ambitious project develops spray drying process for lactoferrin

Strategic partnership between Mokate Group and GEA

Mokate

The largest FILTERMAT® unit in Poland used for hot drinks and nutritional supplements

Seagarden: fresh from the sea

Seagarden

FSD® spray dryer used for fish-based hydrolyzed collagen peptide products

Working with Arla Foods to produce better food for our children

Arla Foods

Producing the highest quality infant nutrition ingredients

Danone Nutricia plant at Cuijk, in the Netherlands

Danone

Delivering solutions for sustainable baby formula manufacturing

The essence of a flavor factory

Mother Murphy’s

The essence of a flavor factory

optipartner facility

DMK

GEA OptiPartner improves DMK-Zeven plant

AmulFed plant

Amul

Asia's largest skim milk powder plant

GEA OptiPartner process optimization

Secagem por pulverização, otimizada

A integração de algoritmos avançados e experiência humana do OptiPartner têm obtido resultados notáveis, incluindo um aumento de até 80% na estabilidade, 10% de aumento na produção e 10% de redução no consumo de energia.

Vídeos relacionados

CFD in the context of spray drying

GEA CONTA dual block valve system

GEA No Intervention Fines Return System

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