Torres de atomización

Nadie sabe más de secado por atomización que GEA. Esto se debe a casi un siglo de experiencia, durante el cual GEA ha diseñado y suministrado más de 10 000 plantas de secado en todo el mundo, y ha realizado un número todavía mayor de pruebas.

GEA diseña cada torre de secado por atomización de forma independiente para satisfacer los requisitos concretos de cada una de ellas. Nuestros extensos conocimientos técnicos en el ámbito del secado, nuestra experiencia y nuestra tecnología están a su entera disposición. Juntos podemos materializar las ideas y producir productos en polvo de alta calidad con unas propiedades y características concretas.

Nosotros cumplimos Con cientos de proyectos en marcha cada año, ofrecemos una experiencia sin paragón en la gestión de proyectos de principio a fin. Además, entregamos a tiempo y satisfacemos todos los indicadores clave de rendimiento (KPI). Cada sector de la industria tiene unos requisitos diferentes, por lo que cada planta industrial debe cumplir unas normas, unas prácticas y unos códigos de conducta que son propios de ese sector. Para obtener más información sobre las soluciones especializadas:

  • Productos químicos
  • Productos alimentarios y lácteos
  • Productos farmacéuticos
  • Plantas para I+D y desarrollo de producto

Optimización de procesos con GEA OptiPartner

GEA OptiPartner

GEA OptiPartner combines GEA’s process know-how with operational expertise to optimize the productivity of spray drying plants for powder production.
Haga de las proteínas vegetales su negocio

Plant-based proteins

Make plant proteins your business

Industrial spray dryers

Our fully customizable and highly reliable spray dryers deliver quality powders that enable you to meet your customers’ needs today and tomorrow.

Pilot plant spray dryers

GEA's range of pilot & small scale spray dryers are designed specifically for R&D, product development and for production in small volumes.

Spray drying test center

An unparalleled range of equipment, expertise and support for designing and testing drying processes for foods, beverages, chemicals and pharmaceuticals.

Solutions for spray dried dairy powders, food ingredients, pharmaceuticals, instant coffee and chemicals.

Regulatory requirements differ between industries, so every GEA NIRO® industrial spray drying plant must adhere to industry-specific standards, practices, and codes of conduct. We provide specialized spray drying solutions for the dairy and food ingredients industry, the pharmaceutical industry, instant coffee production, and the chemical industry.

 

Spray dryer upgrades and services

GEA offers a suite of expert services, including dairy spray dryer audits, training, and tailored system upgrades. We’ll work with you to select the best solutions for your spray drying plant and business. GEA service solutions can help you to increase plant availability and productivity, and improve sustainability,  while ensuring that your spray drying operations are safe, efficient, and resource responsible.

 

Safety & 24/7 production

GEA spray drying plants feature a suite of integrated components and technologies designed to give you confidence in the safety of your processes, equipment, and people, while supporting your drive for 24/7 production.

Efficiency & quality in spray drying

Processing top quality spray dried powders shouldn’t mean having to compromise on efficiency. Our spray dryers are designed to minimize waste and product loss, boost yield and productivity, and deliver excellent results.

Sustainability in spray drying

Spray drying is an energy-intensive process, so here at GEA we work hard to develop technologies that can help to improve sustainability by reducing overall energy use, recycling waste heat and cutting carbon footprint.

Availability: safety & 24/7 production in spray drying

GEA’s spray dryer safety upgrades are designed to help ensure continuous and safe operations. Our explosion protection for spray dryers includes advanced systems such as SPRAYEYE® and COTECTOR®, which actively monitor and reduce fire risks. Through safety audits for spray drying plants, we assess potential hazards and review zoning to keep your facility compliant and operational around the clock.

Productivity: increasing efficiency & quality in spray drying

GEA expertise in spray dryer optimization and options for upgrading capacity can give your plant a real boost in productivity. GEA OptiPartner provides real-time monitoring to improve spray dryer efficiency, while our CEE cyclone and HotSwirl technologies can increase yield and enhance process control. For plants needing more output, we offer spray dryer rebuild and upgrade services and options that can increase capacity without the need for a complete system overhaul. The SANICIP® II bag filter and No Intervention Fines Return System (NIFRS) reduce product loss and can improve final powder quality. 

Sustainability: energy-efficiency upgrades for spray dryers

GEA offers spray dryer upgrades that improve energy efficiency and so support more sustainable spray drying. Our AddCool® heat pump technology captures waste heat to reduce overall energy draw, often cutting the need for fossil fuel-powered boilers. We also offer comprehensive energy audits for spray drying plants, helping to identify opportunities for minimizing resource use. Our OptiPartner automation platform monitors and adjusts the spray drying plant’s operating parameters to help optimize productivity and achieve the best energy and resource efficiency in support of more sustainable processing.

Michigan Milk Producers

GEA OptiPartner improves spray dryer performance at MMPA.

Yili

Yili-GEA partnership supports innovation for safe, future-focused manufacturing

ICAI

A spray dryer partnership focused on safety and the environment

Valfoo / Cremo

Ambitious project develops spray drying process for lactoferrin

Mokate

The largest FILTERMAT® unit in Poland used for hot drinks and nutritional supplements

Seagarden

FSD® spray dryer used for fish-based hydrolyzed collagen peptide products

Arla Foods

Producing the highest quality infant nutrition ingredients

Danone

Delivering solutions for sustainable baby formula manufacturing

Mother Murphy’s

The essence of a flavor factory

DMK

GEA OptiPartner improves DMK-Zeven plant

Amul

Asia's largest skim milk powder plant

GEA OptiPartner process optimization

Secado por atomización, optimizado

La integración en OptiPartner de algoritmos avanzados y experiencia humana ha dado lugar a resultados notables, como un aumento de la estabilidad de hasta el 80%, un incremento de la producción del 10% y una reducción del consumo de energía del 10%.

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