噴霧乾燥機

噴霧乾燥について、GEA より詳しい企業はありません。その専門知識は、ほぼ一世紀に渡って得られたものです。その間、当社では 1 万基を超える当社の乾燥プラントを世界中に提供し、お客様のためにさらに多くのテストを実施してきました。

GEA の噴霧乾燥機は、お客様に固有な要件を満たすため、個々に設計されます。乾燥の分野における当社の莫大な知識、専門知識、および技術はすべて、お客様にご自由にお使いいただけます。また、お客様のアイデアを具現化して高品質の粉末処理を実現し、特定の要件を性質および詳細な特性に合わせることもできます。

当社は、お約束します !進行中のプロジェクトが毎年数百ある中、当社ではお客様のプロジェクトを管理する作業において、開始から完了まで、比類無き実績に裏打ちされたサービスご提供いたします。また、すべての KPI を満たし、プロジェクトを予定通りに遂行いたします。さまざまな産業があり、産業ごとに要件が異なります。そのため、どの工場もその産業に固有な基準、慣行、および行動規範を順守する必要があります。以下の項目については、当社の特殊なソリューションの詳細をご覧ください。

  • 化学製品
  • 食品および乳製品
  • 医薬製品
  • R&D および製品開発の計画

GEA OptiPartner によるプロセス最適化

GEA OptiPartner

GEA OptiPartner combines GEA’s process know-how with operational expertise to optimize the productivity of spray drying plants for powder production.
植物由来のタンパク質をビジネスに

Plant-based proteins

Make plant proteins your business

GEA NIRO MSD spray dryer

Industrial spray dryers

Our fully customizable and highly reliable spray dryers deliver quality powders that enable you to meet your customers’ needs today and tomorrow.

Small scale spray drying

Pilot plant spray dryers

GEA's range of pilot & small scale spray dryers are designed specifically for R&D, product development and for production in small volumes.

Spray drying test facilities

Spray drying test center

An unparalleled range of equipment, expertise and support for designing and testing drying processes for foods, beverages, chemicals and pharmaceuticals.

Solutions for spray dried dairy powders, food ingredients, pharmaceuticals, instant coffee and chemicals.

Regulatory requirements differ between industries, so every GEA NIRO® industrial spray drying plant must adhere to industry-specific standards, practices, and codes of conduct. We provide specialized spray drying solutions for the dairy and food ingredients industry, the pharmaceutical industry, instant coffee production, and the chemical industry.

 

Spray dryer upgrades and services

GEA offers a suite of expert services, including dairy spray dryer audits, training, and tailored system upgrades. We’ll work with you to select the best solutions for your spray drying plant and business. GEA service solutions can help you to increase plant availability and productivity, and improve sustainability,  while ensuring that your spray drying operations are safe, efficient, and resource responsible.

 
NIRO MSD spray drying chamber

Safety & 24/7 production

GEA spray drying plants feature a suite of integrated components and technologies designed to give you confidence in the safety of your processes, equipment, and people, while supporting your drive for 24/7 production.

Inspection of the spray drying process at Cremo. Photo: STEMUTZ PHOTO

Efficiency & quality in spray drying

Processing top quality spray dried powders shouldn’t mean having to compromise on efficiency. Our spray dryers are designed to minimize waste and product loss, boost yield and productivity, and deliver excellent results.

Image 3: The GEA AddCool pilot plant installed at the GEA test facilities in Denmark. Source: GEA / Phillippe Falkesgaard)

Sustainability in spray drying

Spray drying is an energy-intensive process, so here at GEA we work hard to develop technologies that can help to improve sustainability by reducing overall energy use, recycling waste heat and cutting carbon footprint.

Availability: safety & 24/7 production in spray drying

GEA’s spray dryer safety upgrades are designed to help ensure continuous and safe operations. Our explosion protection for spray dryers includes advanced systems such as SPRAYEYE® and COTECTOR®, which actively monitor and reduce fire risks. Through safety audits for spray drying plants, we assess potential hazards and review zoning to keep your facility compliant and operational around the clock.

Productivity: increasing efficiency & quality in spray drying

GEA expertise in spray dryer optimization and options for upgrading capacity can give your plant a real boost in productivity. GEA OptiPartner provides real-time monitoring to improve spray dryer efficiency, while our CEE cyclone and HotSwirl technologies can increase yield and enhance process control. For plants needing more output, we offer spray dryer rebuild and upgrade services and options that can increase capacity without the need for a complete system overhaul. The SANICIP® II bag filter and No Intervention Fines Return System (NIFRS) reduce product loss and can improve final powder quality. 

Sustainability: energy-efficiency upgrades for spray dryers

GEA offers spray dryer upgrades that improve energy efficiency and so support more sustainable spray drying. Our AddCool® heat pump technology captures waste heat to reduce overall energy draw, often cutting the need for fossil fuel-powered boilers. We also offer comprehensive energy audits for spray drying plants, helping to identify opportunities for minimizing resource use. Our OptiPartner automation platform monitors and adjusts the spray drying plant’s operating parameters to help optimize productivity and achieve the best energy and resource efficiency in support of more sustainable processing.

Gasper Calandrino, director of engineering, MMPA

Michigan Milk Producers

GEA OptiPartner improves spray dryer performance at MMPA.

Yili production site

Yili

Yili-GEA partnership supports innovation for safe, future-focused manufacturing

Luigi Vallifuoco, ICAI CEO

ICAI

A spray dryer partnership focused on safety and the environment

Valfoo cofounder Oliver Krayl (left) and Cremo Plant Manager Edgar Fasel.

Valfoo / Cremo

Ambitious project develops spray drying process for lactoferrin

Strategic partnership between Mokate Group and GEA

Mokate

The largest FILTERMAT® unit in Poland used for hot drinks and nutritional supplements

Seagarden: fresh from the sea

Seagarden

FSD® spray dryer used for fish-based hydrolyzed collagen peptide products

Working with Arla Foods to produce better food for our children

Arla Foods

Producing the highest quality infant nutrition ingredients

Danone Nutricia plant at Cuijk, in the Netherlands

Danone

Delivering solutions for sustainable baby formula manufacturing

The essence of a flavor factory

Mother Murphy’s

The essence of a flavor factory

optipartner facility

DMK

GEA OptiPartner improves DMK-Zeven plant

AmulFed plant

Amul

Asia's largest skim milk powder plant

GEA OptiPartner process optimization

最適化済みの噴霧乾燥

高度なアルゴリズムと人間の専門知識を統合した OptiPartner により、安定性が最大80%向上して生産量も10%増加、さらにエネルギー消費量も10%削減されるなど、目覚ましい成果がもたらされています。

関連のある動画

CFD in the context of spray drying

GEA CONTA dual block valve system

GEA No Intervention Fines Return System

Downloads

GEAインサイト

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GEA Service:世界の生産ラインを支える生命線

世界の4分の1のスパゲッティのパッケージ、2分の1のビール、そして4分の1の加工乳がGEAの機械に依存しています。生産ラインに問題が発生した場合、GEA Serviceが問題の解決や、その未然防止にあたります。機械やプロセスに関する知識をデジタルツールやソリューションと組み合わせることで、GEAはお客様の生産性をさらに高め、より持続可能な生産を支援します。

ポーランドの新ポンプ施設により衛生的な製造のあり方が変化

コシャリン(ポーランド)に設けられたGEAの施設が、サニタリ仕様のポンプ製造におけるベンチマークを設定。この多目的施設では、数十年にわたるドイツ・エンジニアリングの専門知識に、高度なデジタル化、スケーラブルなソリューションをうまく組み合わせています。食品、飲料、製薬業界などで高まる需要に応えるための大胆な一歩といえるでしょう。

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