Spray dryer
Nessuno conosce lo spray drying meglio di GEA. La nostra esperienza è stata acquisita nel corso di quasi un secolo, in cui abbiamo progettato e fornito più di 10.000 impianti di essiccazione GEA in tutto il mondo ed eseguito un numero ancora maggiore di test per i clienti.
Con centinaia di progetti in corso ogni anno offriamo un'esperienza ineguagliata nella gestione del vostro progetto dall'inizio alla fine, consegnandolo nei tempi previsti e nel rispetto di tutti i KPI. Poiché i requisiti cambiano da settore a settore, ogni singolo impianto industriale deve soddisfare standard, pratiche e codici di condotta specifici. Consultate le nostre soluzioni speciali per:
- prodotti chimici
- prodotti alimentari e lattiero-caseari
- prodotti farmaceutici
- impianti per R&D e sviluppo del prodotto
GEA OptiPartner
Plant-based proteins
Make plant proteins your business
Solutions for spray dried dairy powders, food ingredients, pharmaceuticals, instant coffee and chemicals.
Regulatory requirements differ between industries, so every GEA NIRO® industrial spray drying plant must adhere to industry-specific standards, practices, and codes of conduct. We provide specialized spray drying solutions for the dairy and food ingredients industry, the pharmaceutical industry, instant coffee production, and the chemical industry.
Spray dryer upgrades and services
GEA offers a suite of expert services, including dairy spray dryer audits, training, and tailored system upgrades. We’ll work with you to select the best solutions for your spray drying plant and business. GEA service solutions can help you to increase plant availability and productivity, and improve sustainability, while ensuring that your spray drying operations are safe, efficient, and resource responsible.
Availability: safety & 24/7 production in spray drying
GEA’s spray dryer safety upgrades are designed to help ensure continuous and safe operations. Our explosion protection for spray dryers includes advanced systems such as SPRAYEYE® and COTECTOR®, which actively monitor and reduce fire risks. Through safety audits for spray drying plants, we assess potential hazards and review zoning to keep your facility compliant and operational around the clock.
Productivity: increasing efficiency & quality in spray drying
GEA expertise in spray dryer optimization and options for upgrading capacity can give your plant a real boost in productivity. GEA OptiPartner provides real-time monitoring to improve spray dryer efficiency, while our CEE cyclone and HotSwirl technologies can increase yield and enhance process control. For plants needing more output, we offer spray dryer rebuild and upgrade services and options that can increase capacity without the need for a complete system overhaul. The SANICIP® II bag filter and No Intervention Fines Return System (NIFRS) reduce product loss and can improve final powder quality.
Sustainability: energy-efficiency upgrades for spray dryers
GEA offers spray dryer upgrades that improve energy efficiency and so support more sustainable spray drying. Our AddCool® heat pump technology captures waste heat to reduce overall energy draw, often cutting the need for fossil fuel-powered boilers. We also offer comprehensive energy audits for spray drying plants, helping to identify opportunities for minimizing resource use. Our OptiPartner automation platform monitors and adjusts the spray drying plant’s operating parameters to help optimize productivity and achieve the best energy and resource efficiency in support of more sustainable processing.
Mokate
The largest FILTERMAT® unit in Poland used for hot drinks and nutritional supplements
Ottimizzazione dello spray drying
Video correlati
CFD in the context of spray drying
GEA CONTA dual block valve system
GEA No Intervention Fines Return System
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Products
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COTECTOR®
Monitorando continuamente i livelli di monossido di carbonio (CO) nello spray dryer, il sistema brevettato COTECTOR® di GEA offre un livello di sicurezza superiore a quello delle soluzioni all'avanguardia per la sorveglianza della temperatura e il controllo di incendi/esplosioni che sono installate come standard negli impianti di spray drying GEA...
Cyclone Extra Efficiency (CEE)
Cyclone Extra Efficiency (CEE), l'ultima soluzione di ciclone ideata da GEA, può contribuire a risolvere i problemi di sporcamento e attrito nelle applicazioni di separazione delle polveri.
Filtro a sacco GEA SANICIP® II
Il nuovo sistema di filtrazione a sacco SANICIP® II (in attesa di brevetto) per spray dryer per alimenti e prodotti caseari offre preziosi vantaggi operativi in termini di affidabilità, risparmio sui costi e facilità di manutenzione, permettendo di concentrarsi su ciò che conta di più nel processo di spray drying.
GEA AddCool
L'innovativa soluzione a pompa di calore ad alta temperatura di GEA consente di ridurre l'impatto ambientale dell'impianto di spray drying, diminuendo il consumo di combustibili fossili e di energia primaria e aumentando la sostenibilità del processo.
Prodotti di assistenza
GEA SAFEXPERT®
L'innovativo processo di diagnostica e servizio di consulenza.
GEA Virtual Spray Dryer Testing
GEA has developed the Virtual Spray Dryer Testing based on Computation Fluid Dynamics (CFD) to simulate the performance of the spray drying process with all its complexity.
GEA Health Check Spray Dryer
Inadequate maintenance can lead to safety risks, lower product quality, costly repairs, and reduced equipment life. GEA Health Check Spray Dryer offers a thorough inspection and tailored service report to help you proactively maintain uptime, quality, and longevity.
Approfondimenti GEA
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